Guidelines For High-Pressure Reactor

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High Pressure Reactor

High-pressure reactor: used in chemical synthesis, catalytic reaction, and other fields

Material

glass, stainless steel (316, 304), carbon steel, others

Capacity (L)

10-10000+

Mixing system

anchor, paddle, frame and others

Heating system

electric heating, oil heating and others

The High-pressure reactor is mainly made of the kettle cover, the kettle body, the strong magnetic coupling stirrer, the high temperature, and high-pressure needle valve, the lower stirring part, the inner cooling coil, the temperature measuring part, the liquid lower pipe, etc.

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    high pressure reactor is a sealed container that can withstand high temperatures and high pressure. It promotes chemical reactions by increasing pressure and temperature. High pressure reactors are usually made of stainless steel or other materials resistant to high temperature and high pressure and have excellent sealing performance. Different types of high pressure reactors are different in structure and function, but they all can control and maintain the reaction temperature and pressure, and can accurately control the reaction conditions to ensure the accuracy and efficiency of the reaction.

    High pressure reactor

    Precautions for using high pressure reactor

    It needs to be used according to the maximum volume designed by the high pressure reactor. Exceeding the maximum volume may cause failure or danger.

    Proper heating or cooling is required. Excessively high temperature may cause the high pressure reactor to explode, while too low temperature may affect the effect of the reaction. Therefore, proper temperature control is required to ensure the stability of the reaction.

    Regular inspection is required to ensure it remains in good condition. Some common high pressure reactor problems include leaks, pressure relief, and more. If there is a problem, it needs to be repaired in time to avoid potential danger.

    It is necessary to use appropriate accessories, such as filters, threaded joints, etc. These accessories need to match the size and specifications of the high pressure reactor.

    It needs to be used in place, that is, when using a high pressure reactor, it needs to be placed in a fixed frame and ensure that it does not shake. Its location needs to be arranged reasonably. When in use, it should be placed in a well-ventilated place and avoid direct exposure to sunlight.

    High pressure reactor

    High pressure reactor maintenance and maintenance knowledge

    1. Keep clean

    During the reaction process of the high pressure reactor, various substances will be produced. If it is not cleaned up in time, the working efficiency of the equipment will be reduced, and the service life and stability of the equipment may be threatened. Therefore, it is very important to keep the high pressure reactor clean. After each use, the kettle body and the interior of the kettle should be cleaned to ensure that the next use will not be affected by the previous one.

    2. Periodic inspection

    For high pressure reactors, regular inspections are necessary, especially the inspection of the mechanical structure and seals. It is essential to ensure that the seals are intact and tight, as this is the key to the proper functioning of the high pressure reactor. If the seal is found to be worn or damaged, it should be replaced in time. At the same time, it is also necessary to check the operation of the equipment and whether the electrical parts are normal to ensure the integrity and stability of the entire system.

    3. Correct use

    The correct use of high pressure reactors is very critical, because improper use may lead to equipment damage or safety accidents. To ensure that there will be no problems during use, the use specifications must be followed, and relevant safety precautions and precautions must be followed.

    4. Maintenance

    Maintenance is another important task in maintaining the high pressure reactor, which includes cleaning, lubrication, fastening, and replacement. The mechanical part must be cleaned and lubricated according to the instruction manual provided by the manufacturer to ensure the normal operation and service life of the equipment. At the same time, check the fasteners regularly to prevent rotation and loosening during the operation of the equipment. If damaged or malfunctioning parts are found, they must be replaced immediately to ensure optimum performance of the high pressure reactor.

    5. Storage location

    The storage location of the high pressure reactor is also very important. The storage location should be dry and avoid direct sunlight. At the same time, the high pressure reactor should be sealed well during storage, and covered with a transparent plastic film or sun cover to prevent dust and debris from entering the high pressure reactor, which will affect the working efficiency and service life of the equipment.

    The operation and use of high pressure reactors require strict precautions. During the work process, safety operating procedures must be followed to ensure the safety of operators and equipment. Before using the high pressure reactor, the sealing performance and pressure control system of the equipment should be checked in detail to ensure its normal operation. In addition, the high pressure reactor will generate a high-temperature and high pressure environment during normal operation, so appropriate materials and reaction conditions should be selected to avoid equipment damage and accidents.