Jacketed Reactor: Common Areas of Application

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Jacketed Reactor

Jacketed reactor: used in the chemical industry, pharmaceutical industry and food industry, and other fields

Material

glass, stainless steel (316, 304), carbon steel, others

Capacity (L)

10-10000+

Mixing system

anchor, paddle, frame and others

Heating system

electric heating, oil heating and others

Jacketed reactors can be divided into steam heating reactors and heat transfer oil heating reactors according to different heating media, both of which are widely used in medicine, the chemical industry, plastics, rubber, building materials, food, and other industries. Corrosion, no environmental pollution, no need for automatic boiler heating, ease to use, and so on.

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The jacketed reactor is composed of an inner and outer layer. The inner layer is used to store reactants and reaction products, while the outer jacket can control the reaction temperature. The advantage of a jacketed reactor is not just its temperature control capabilities. Since there is a layer of air insulation between the inner layer and the outer jacket of the jacketed reactor, it can effectively prevent the leakage of reactants and the pollution of the external environment. The jacketed reactor can also be stirred and mixed as needed, thereby increasing reaction efficiency. The jacketed reactor also features a compact structure, simple operation, and easy cleaning and maintenance.

jacketed reactor

Application fields of jacketed reactor

1. Chemical industry

A jacketed reactor is a widely used reaction equipment in the chemical industry and can be used to synthesize various chemicals, such as organic compounds, polymer materials, etc. Various complex chemical reactions, dissolution, homogenization, and other operations are required in the chemical process. The jacketed reactor can achieve high-speed stirring, temperature control, pressure control, and other operating conditions. It can help chemical companies achieve efficient and precise reaction control and production control.

The jacketed reactor can also be used for multi-phase reactions such as liquid-liquid, liquid-gas, liquid-solid, and so on. Jacketed reactors are widely used in chemistry laboratories on campus and in small laboratories for scientific research. It can meet the precise requirements of the experiment for environmental temperature and successfully control chemical reactions under high temperatures and high pressure. In this process, the jacketed reactor can provide a more stable reaction process and reduce the losses and dangers caused by chemical experiments.

2. Pharmaceutical industry

Various chemical reactions and synthesis are required during the pharmaceutical research and development process. The jacketed reactor can provide precise operating conditions such as temperature control, stirring, and pressure control, which can help the laboratory achieve precise reaction control and purity control of the reaction materials. At the same time, jacketed reactors can also be used in the production process of pharmaceuticals to achieve large-scale manufacturing and processing.

In the pharmaceutical field, jacketed reactors can be used for synthesis, hydrogenation, esterification, and other reactions. It can also be used to prepare pharmaceutical raw materials, intermediates, and final products. The jacketed reactor can directly adjust the reaction conditions to the required constant environment, providing a more precise reaction environment for drug manufacturing and contributing to the stable and precise manufacturing of drugs. The strict control of the reaction process, the stability of the reaction, and the addition of antioxidants and other substances have all made a huge contribution.

jacketed reactor

3. Food field

Various chemical reactions, fermentation, and processing operations are required during food processing. Jacketed reactors can provide accurate temperature control and operating conditions, which can help processing plants achieve high-quality food production. At the same time, jacketed reactors can also be used in the manufacturing of food additives and the production of fermented foods, helping companies improve product processing quality and production capacity. The jacketed reactor can also be used to make seasonings, jams, food additives, mayonnaise, flavors, coffee and tea, etc. It can provide a more stable and accurate reaction environment, ultimately ensuring the quality and taste of food.

4. Biological experiments

As a reaction vessel with constant temperature and humidity, the jacketed reactor plays an irreplaceable role in biological experiments. It can effectively control the environmental parameters in the experiment and provide a more stable and accurate production environment, thus making the experimental results more accurate and precise. For example: in the preparation of cell culture, recovery of fermentation products, and preparation of purified proteins.

Jacketed reactors have advantages in different fields. When using a jacketed reactor, you need to select the appropriate model and configuration based on your own needs and equipment characteristics to achieve the best reaction effect and production efficiency. At the same time, jacketed reactors can also be used in the processing, production, and handling of petroleum, resin, glue, and other industries, helping companies improve product quality and production capacity.