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Heating Stainless Steel Reactor
Electric Heating Stainless Steel Reactor

Heating Stainless Steel Reactor

heating Stainless Steel Reactor： used in chemical, pharmaceutical, and other industries.

Material

stainless steel (316, 304)

Capacity (L)

10-10000+

Mixing system

anchor, paddle, frame and others

Heating system

electric heating, oil heating and others

The heating stainless steel reactor is composed of a kettle body, a kettle cover, a stirrer, a heating and cooling jacket, a supporting transmission device, a shaft sealing device, a tank body, an oil leakage device, etc. It is equipped with an electric heating rod and a temperature pressure gauge. Due to the different production processes and operating conditions of users, the mixing forms generally include anchor type, paddle type, turbine type, propeller type, or frame type. The outer wall of the jacket is welded with a bracket, the bracket has two kinds of suspension or bracket, and there is a discharge port at the bottom of the pot body. Electric heating stainless steel reactors are widely used in petroleum, chemical, rubber, pesticides, dyes, medicine, and food to complete processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, and condensation. Electric heating stainless steel reactor, steam heating stainless steel reactor, heat conduction oil heating stainless steel reactor, and far-infrared heating stainless steel reactor can be customized according to user needs.

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The heating stainless steel reactor is mainly composed of a pot body, a pot cover, a cylinder body, an inner tank, a stirrer, a shaft seal transmission device, and a bracket. The boiler body consists of a cylinder, agitator, reducer, shaft seal, feed pipe, hydrometer, vacuum gauge, sight glass, and other accessories.

Stainless steel material has excellent mechanical properties, can withstand high working pressure, and can also withstand the impact of solid bulk materials when feeding.

Introduction of Heating Stainless Steel Reactor

According to the level of reaction temperature, it can be divided into high-temperature resin reactor (150℃-300℃) and low-temperature resin reactor (60℃-150℃). Alkyd resin reactor belongs to high-temperature resin reactor, amino acid resin reactor, and acrylic resin reactor. The kettle and the emulsion reactor are low-temperature resin reactors.

Advantages of Heating Stainless Steel Reactors

1. It has good heat resistance and a wide operating temperature range (-196℃-600℃). It will not rust or peel at higher temperatures, so it can be heated directly with fire.
2. It has good corrosion resistance and does not rust.
3. The heat transfer effect is better than that of the enamel reactor, and the heating and cooling speeds are faster.
4. It has good processing performance and can be modified into reactors of various shapes and structures according to process requirements. The wall of the pot can be polished, without material, and is easy to clean.

Adaptive Control System for Heating Stainless Steel Reactor

The adaptive control system of the heating stainless steel reactor is mainly composed of the temperature sensor, humidity sensor, pressure transmitter, frequency converter, high-power semiconductor components, temperature controller, paperless recorder, digital voltmeter, digital ammeter, etc. The sensor is displayed in the form of a curve in the paperless recorder and can be connected to an industrial computer or a commercial computer to realize online monitoring (data can be stored) through configuration software. Related instruments can be driven through the computer operating platform to realize remote operation of related functions. For example, control temperature, input relevant data into a computer, drive temperature controller and thyristor with logic control function.

Nominal capacity (L) Actual capacity (L) Electric power (Kw) Jacket capacity (L) Inner pot size (Φmm) Outer pot size (Φmm) Motor Power (n/Kw) Stirring speed (r/min)
50 61 3×2 95 400 600 1450/0.6 60-80
100 120 6×2 120 500 700 1450/0.6 60-80
200 247 6×3 200 600 800 1450/1.5 60-80
300 355 6×3 250 700 900 1450/1.5 60-80
500 589 9×4 290 900 1100 1450/2.2 60-80
1000 1215 12×4 560 1200 1400 1450/4 60-80
2000 2244 15×5 750 1400 1600 1450/4 60-80
3000 3201 15×5 1015 1600 1800 1450/7.5 60-80
4000 4020 15×5 1226 1600 1800 1450/7.5 60-80
5000 5170 18×5 1400 1800 2000 1450/7.5 60-80