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Jacketed Reactor

Jacketed reactor: used in the chemical industry, pharmaceutical industry and food industry, and other fields

Material

glass, stainless steel (316, 304), carbon steel, others

Capacity (L)

10-10000+

Mixing system

anchor, paddle, frame and others

Heating system

electric heating, oil heating and others

Jacketed reactors can be divided into steam heating reactors and heat transfer oil heating reactors according to different heating media, both of which are widely used in medicine, the chemical industry, plastics, rubber, building materials, food, and other industries. Corrosion, no environmental pollution, no need for automatic boiler heating, ease to use, and so on.

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The jacketed reactor has the advantages of simple structure, high-temperature resistance, corrosion resistance, strong production capacity, convenient processing, and low energy consumption. Small space and operating area, convenient operation and maintenance, easy-to-make materials form axial flow pattern and disperse each other, increase the contact area between different phases, and greatly accelerate the process of heat transfer and mass transfer.

The jacketed reactor is mainly composed of a stirring vessel (including a tank body and a jacket), a stirring device, a transmission device, a shaft sealing device, a bracket, a manhole, a process connection, and some accessories. Most of them are medium and low-pressure pressure vessels. The jacketed reactor is a device that mixes two or more liquids of a certain volume and liquid and solid or gas materials with the aid of a stirrer at a certain pressure and temperature to promote their reaction. The jacket on the kettle body is mainly used for heating and cooling modules.

The function of a jacketed reactor

1. The jacketed reactor has a compact structure, KF fast screw design, one-button opening and closing, and easy operation;

2. The jacketed reactor is electrically lifted and separated from the heating furnace;

3. The jacketed reactor has a built-in condensation coil;

4. It has a bottom tube sampling function;

5. Support catalyst filtration;

6. LCD true color full touch operation interface;

7. No need for cooling water magnetic coupling stirring;

8. Cast copper heater, high heating uniformity, and fast heat transfer;

9. Supports heat preservation timing and start timing, dual timing mode;

10. Supports remote control, has RS485 communication port, and can be equipped with host computer software;

11. It has the functions of data collection, recording, and report export;

12. Supports pressure digital display function and can freely switch between multiple pressure units;

13. It has a safety interlock function and an over-temperature and over-pressure alarm function.

Application range of jacketed reactor

Jacketed reactors are mainly used in synthetic plastics, synthetic rubber, synthetic fibers, pesticides, pigments, resins, fertilizers, and other industries. , chemical, food, light industry, and other industries. Among them, the jacketed reactor with agitator is a commonly used reaction equipment in the fine chemical industry, coating, hot melt adhesive, medicine, food, and other industries.

Jacketed reactor selection and classification

Jacketed reactors are generally classified according to the form of jacket heating, and are divided into electric heating rod heating jacketed reactors, steam heating jacketed reactors, and heat transfer oil circulating heating jacketed reactors. Different types of heating jacketed reactors should be reasonably selected according to actual needs and usage conditions.

Nominal capacity (L) Actual capacity (L) Electric power (Kw) Jacket capacity (L) Inner pot size (Φmm) Outer pot size (Φmm) Motor Power (n/Kw) Stirring speed (r/min)
50 61 3×2 95 400 600 1450/0.6 60-80
100 120 6×2 120 500 700 1450/0.6 60-80
200 247 6×3 200 600 800 1450/1.5 60-80
300 355 6×3 250 700 900 1450/1.5 60-80
500 589 9×4 290 900 1100 1450/2.2 60-80
1000 1215 12×4 560 1200 1400 1450/4 60-80
2000 2244 15×5 750 1400 1600 1450/4 60-80
3000 3201 15×5 1015 1600 1800 1450/7.5 60-80
4000 4020 15×5 1226 600 1800 1450/7.5 60-80
5000 5170 18×5 1400 1800 2000 1450/7.5 60-80