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Anchor Blade Jacketed Reactor

Anchor Blade Jacketed Reactor: used in chemical, pharmaceutical, and other fields

Material

glass, stainless steel (316, 304), carbon steel, others

Capacity (L)

10-10000+

Mixing system

anchor, paddle, frame and others

Heating system

electric heating, oil heating and others

Anchor blade jacketed reactors are widely used in many industries in the form of jacketed reactor stirring, including petroleum, chemicals, rubber, pesticides, dyes, medicine, food, and other production users and various scientific research experiments. The anchor blade jacketed reactor is a container used to complete hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, alkylation, polymerization, condensation, heating, mixing, and constant temperature reactions, etc. There are many mixing forms of anchor blade jacketed reactors, such as anchor type, frame type, paddle type, turbine type, scraper type, combined type, etc.

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The rotating mechanism of the anchor blade jacketed reactor can use a cycloidal pinwheel reducer, stepless reducer, variable frequency speed adjustment, etc., which can meet the special reaction requirements of various materials. The sealing device can adopt sealing structures such as mechanical seals and packing seals. Heating and cooling can use jackets, half pipes, coils, Miller plates, and other structures. Heating methods include steam, electric heating, thermal oil, etc., which meet the needs of different working environments such as acid resistance, high-temperature resistance, wear resistance, and corrosion resistance. The anchor blade jacketed reactor can be designed and manufactured according to the user’s process requirements.

Installation and commissioning of anchor blade jacketed reactor

1. The anchor blade jacketed reactor should be installed on a solid, flat workbench. The degree of the workbench is determined according to its purpose. A certain amount of space must be left around the equipment and workbench to facilitate installation and subsequent maintenance;

2. When installing the anchor blade jacketed reactor, the transmission shaft is required to be vertical to the ground, and the non-vertical inclination should not be greater than 1/1000 of the total length of the equipment;

3. The spare parts and safety valves of the anchor blade jacketed reactor connected to each process must be equipped according to the requirements of the anchor blade jacketed reactor;

4. After the anchor blade jacketed reactor is installed, the firmness and reliability of the connecting parts and transmission parts should be checked. All connecting pipes, nozzles, seals, and the entire machine should be tested for air tightness to ensure there are no bubbles, bubbling, dripping, or leaking;

5. Before starting the anchor blade jacketed reactor, mechanical oil should be injected into the reducer, and the motor shield, turn the fan blades by hand, and check whether there is any jamming and whether the stirring blades scrape the wall. After cleaning the dirt inside the kettle, you can turn it on. After the empty car runs for 30 minutes without major continuous noise or vibration, it can be officially put into production.

Nominal capacity (L) Actual capacity (L) Electric power (Kw) Jacket capacity (L) Inner pot size (Φmm) Outer pot size (Φmm) Motor Power (n/Kw) Stirring speed (r/min)
50 61 3×2 95 400 600 1450/0.6 60-80
100 120 6×2 120 500 700 1450/0.6 60-80
200 247 6×3 200 600 800 1450/1.5 60-80
300 355 6×3 250 700 900 1450/1.5 60-80
500 589 9×4 290 900 1100 1450/2.2 60-80
1000 1215 12×4 560 1200 1400 1450/4 60-80
2000 2244 15×5 750 1400 1600 1450/4 60-80
3000 3201 15×5 1015 1600 1800 1450/7.5 60-80
4000 4020 15×5 1226 1600 1800 1450/7.5 60-80
5000 5170 18×5 1400 1800 2000 1450/7.5 60-80