Good performance stainless steel reactor

The stainless steel reactor is used to disperse and mix various materials through stirring, heating, and cooling. Its structure generally consists of a kettle body, a transmission device, a stirring device, a heating device, a cooling device, a sealing device, etc. Corresponding auxiliary equipment: fractionation tower, condenser, water separator, collection tank, filter, etc.

The main function of the stainless steel reactor is to provide a reaction place and maintain certain conditions so that the chemical reaction process proceeds in the predetermined direction and qualified reaction products are obtained. Almost all process equipment contains stainless steel reactors. Therefore, it is of great significance to select a suitable stainless steel reactor, establish operating conditions, and design a reasonable and reliable stainless steel reactor to meet the needs of the growing process industry.

The design concept of the stainless steel reactor

1.It should meet the requirements of chemical kinetics and transfer process, and achieve fast reaction speed, good selectivity, high conversion rate, more target products, and less by-products;

2.It should be able to input or output heat promptly and effectively to maintain the thermal balance of the system so that the reaction process proceeds at a suitable temperature;

3.It should have sufficient mechanical strength and corrosion resistance to meet the pressure requirements of the reaction process, ensuring the durability of the equipment and safe and reliable production;

4.Easy to manufacture, easy to install and maintain, flexible in operation and adjustment, and long in production cycle.

Maintenance of stainless steel reactor

1.Installation location: The stainless steel reactor should be installed in a high-pressure operating room that meets explosion-proof requirements. When equipped with multiple stainless steel reactors, they should be placed separately, and each two should be separated by a safety explosion-proof wall. Each operating room should have passages and exits leading to the outdoors, and the equipment should be well-ventilated when there is explosive media.

2.After opening the package, check whether the stainless steel reactor is damaged, install the equipment according to the equipment model and structure diagram, and count the accessories according to the packing list. If the heating method is thermal oil electric heating, purchase the corresponding type of thermal oil according to the operating temperature (note: the thermal oil is not allowed to contain moisture) and add it. open mouth. Add oil through the oil filler port and wait until the oil level port flows out; then tighten the oil level port. Do not tighten the oil filler port to avoid pressure.

3.Installation and sealing of the stainless steel reactor kettle body and lid: The kettle body and lid are in line contact with the gasket cone surface or arc surface. They are pressed against each other by tightening the main nut to achieve a good sealing effect.